I have decided to tackle the filthy rear subframe problem on my new bike.
This is where the water puddles after every pressure washing:
All the large cavities have drain holes at the bottom. But none of the small ones do.
The water and the dirt seem to collect mostly in the outer layer of these "pockets", whereas the inner pockets are mostly clean, and presumably not as full of water:
The small pockets in the rear seem to be either well-drained or very small to contain large amounts of water. Many of them were relatively clean, which led me to a conclusion that the water that spews on my freshly washed subframe mostly comes from the large outer pockets along the sides.
The water must be entering though this joint between the subframe and the rear fender (see the red outline).
In order to drain all the pockets at the bottom, I'd have to drill 50 holes (see red X marks)!
I didn't like the idea of adding all these holes.
So, here is what I did. Here are my tools: a torch, a piece of steel wire, and an electric drill with a thin bit.
I heated up the wire and poked a hole in the separator wall at the bottom of each pocket, making it drain into another pocket or sometimes outside:
Some holes I was able to drill with the electric drill:
I tested how the water drains, and I am glad I did because many of the holes created with the hot wire became almost closed when I was removing the wire that was still hot. I had to re-do those holes until they were draining.
That's pretty much it. I will let you know how it works in practice.
On my other bike I will try taping over that crack between the subframe and the fender with a narrow scotch tape. I am curious which of the two bikes will be cleaner and look nicer the day after the wash.