Adding an active balancer as well … it works in conjunction with the ant BMS to balance the pack quicker. Balances at a rate of 1100 mA. www.vextrek.com
UPDATE: Recent changes to the 72V Vextrek pack include the active balancer referenced above as well as the use of .17 mm thick copper for the parallel/series connections. The thicker copper (.25mm thick) previously used was “overkill” given the maximum current of this pack would only be 450A. We...
Adding an active balancer as well … it works in conjunction with the ant BMS to balance the pack quicker. Balances at a rate of 1100 mA. www.vextrek.com
The Vextrek prototype lithium ion pack for dirt bikes is almost ready! Our goal was to “GO BIG” on everything. This is a 72V 50aHr (20S/12P) pack of Molicel P42 cells connected with .25mm thick copper. Since cooper is 4x more conductive than nickel, this pack can easily handle high current. As...
Pack is connected with .25 mm thick pure copper sheets for the series and parallel connections and thicker copper for the terminal connections. Recently added BMS wires and looking for any other suggestions that can make this pack better. Thanks.
https://fb.watch/gSSUy5nUy3/?mibextid=qC1gEa
Prototype Lithium Pack Update: Next step for the custom built 80V/52aHr lithium ion pack for Shandoka Electric Motorcycles will be “bench testing” followed by actual road testing. Initial diagnostic tests show that this is a well balanced lithium pack Vextrek. The difference between the highest...
No problem. Ordered the cell holders direct from AliExpress. Took about a month to arrive but pleased with the product. Here is the link …
https://a.aliexpress.com/_mOjNMYa
Generally speaking, the more cells in parallel the less impact a dead cell will have on that particular grouping. Tesla packs rarely are impacted by a dead sale because they have so many in parallel… 74 in parallel on the earlier cars if my memory serves me correctly. When you have smaller...
That’s a pretty cool design. If I’m seeing at correct it basically is a “Copper bridge” to the center of the cell. Only downside would be copper that wide would not act as an “individual cell-level fuse” because it can conduct so much current. As long as it’s .4 mm or less in thickness, the...
Thanks. Description applies to the go kart battery we are currently using as well as an electric motorcycle battery we are finishing now. Have not made one for an ALTA but would love to do it soon.
We use a Sunstone Pulse Arc welder (P250i) to connect the Molicel P26A cells with .25mm thick cooper sheets. The pack performs very well with no heat issues. Using a di-lithium BMS with 10 thermistors and we routinely pull 600A of current. Disclaimer: Pack does not utilize cell-level fusing so...
Close up shot of the spot welds using .25mm thick pure copper on the Molicel P26A cells. We have a pulse arc welder which allows us to weld copper consistency.