This looks like an MX, right? They can overheat on hot days if you do a lot of WOT riding, especially in Map 4.
You may want to try using this fan to keep the battery cool on hot days:
Arctic Cove MBF0181 18-Volt Bucket Top Misting Fan...
Yes, offer them some scheme where they would get paid fairly for the little electricity that you are using without them having to install power meters toll collecting machines. Like a flat fee per year, which will probably be what, $25 - $50 bucks? Once they realize that they are not losing...
I think Slavens Racing had something that shortens the shock without the need to take it fully apart and then bleed. Like let out the air, push down the cap, add the spacer part, then put it back together, and re-inflate.
My daily driver 2003 Honda Element, best new car that I have ever bought, second only to my ProMaster motovan, is on its last leg with 250,000 miles on the odometer. I have a red Tesla Model Y on order. :)(y)
Yes, it is still the best overall setup that I have ever tried. But I have two of these KTM World suspensions already, and the third one, revalved by Precision Concepts, is great for hardpack and jumpy tracks.
If I were to keep fiddling with these three, I would have to revalve one of the KTM...
No, this is not true. You need to remove the spring and figure out how to make the pedal move freely while the center bolt is tightened tight. It should move freely, the only friction being the lube in the bushing and the two rubber seals.
It looks like everything is there.
You didn't mention the stock return spring. Where is it?
In my experience, the stock return spring is the one that is causing all the rubbing and binding. I think it has a wrong shape. Mark911 thinks the hole for it should be drilled somewhere else. Either...
What kind of brake setup are you building?
It seems there are better ways to do what you are trying to do. Whatever that is youi are trying to do, LOL!
I have an extra perfectly good KTM World revalved suspension set here. It is the best overall setup that I have ever tried. I would like to try some new suspension revalve setups, but I'd hate to have to tear apart a perfectly good suspension. I would rather make a trade with another MXR owner...